Test bench for 1 CR Diesel-Injector - 2500 bar high-end version

Description

• Professional, automated test bench for maintenance and testing of injectors
• Suitable for all common injectors of common rail diesel systems (Bosch, Delphi, Denso, Siemens / VDO / Continental, HTC, Piezo; CDI, TDI, HDI...)
• Continental/VDO Authorized Test Bench
• Future-proof, also suitable for NCC and VCC technology, e.g. for the EU6 injector generation, CRI3-25, CRI3-27, Denso I-Art (6-pin)
• Passenger Car EU6 Systems Testing and Coding
• Cloud X - Cloud Based Technology
• High efficiency due to fast and fully automatic operation and test run as well as lifetime updates for software and database
• Over 2000 injector reference/test values, including free update function
• Simple operation through Android operating system with intuitive user interface and touch screen operation as well as one clamping for all injectors
• Wi-Fi/WLAN; e.g. for updates, printing and sending of test reports and support
• Archiving of test reports in Dropbox or via USB
• The special design of the illuminated pressure spray chamber ensures a clear view of the spray pattern – even multiple injections can be checked and diagnosed with optical precision; an incorrect spray pattern or a leaking or clogged injector can be detected quickly and easily
• Environmentally friendly and safe, as no spray mist is produced during the entire injector test
• Uniquely fast and simple clamping system for injectors
• Test duration under 7 minutes
• Dynamic electronic mass measurement system
• Injector coding function VDO IIC, Delphi C2i and C3i, Bosch IMA and ISA and Denso QR (optional)
• Regeneration function for piezo injectors
• 10" touch screen
• Test pressure up to 2500 (2800) bar

• Inspection/test scope:
  • Dynamic spray pattern test
  • Check of the injector reaction time
  • Injection quantity measurement full load
    • Half load
    • Emission
    • Low load
    • Pre- and post-injection
  •  Injection quantity measurement with rising test curve
  • Test of the nozzle opening pressure
  • Test for leakage / tightness test
  • Static leakage quantity test
  • Electrical test of Ω, F, H

• The injector test and service test bench,
  • without moving parts
  • without filtering
  • without temperature calibration
  • with software and database updates via Wi-Fi free of charge and "for life"
  • with free* support via TeamViewer (* two years from purchase)
  • with user-friendly operation (touch screen, Android, injector clamping);
  • compact stand-alone unit
  • Maintenance-free
  • with connection to workshop's compressed air supply for test pressure generation (2500 bar test pressure with only 6.5 bar compressed air)
  • Complete sets of adapters, fittings and plugs for cars, commercial vehicles, buses and industrial engines available

• Technical data:
  • Mains connection 100–240 V~ / 1 Ph / 50 - 60 Hz (+/-10%)
  • Compressed air 6.5–10.0 bar / 400 l/min
  • Compressed air hose length 10 m / inner diameter 10 mm
  • Rated current / fuse 5 A
  • Rated power 300 W
  • Storage temperature -25°C … +60°C
  • Operating temperature +5 °C - +45 °C
  • Standard operating temperature +10 °C - +40 °C
  • Max. pressure (bar) : 2800
  • Tightening torque for high pressure connections 25–30 Nm
  • Clamping diameter 17–32 mm
  • Test oil type / filling quantity ISO 4113 / 3.5 l
  • Test oil filter 2 μm
  • Filling quantity MACC liquid 6.5 l
  • Filter MACC liquid 8 μm
  • Noise emissions < 71.5 dB(A)
  • Dimensions (L x W x H) / weight: 66 x 77 x 79 mm / 70 kg

Scope of delivery

• 1 DISU 6000 test bench for all common injectors including connection and adapter set

Equipment

• DISU_Z_PIST (041293_1) Illuminated pressure injection chamber, for 7–9 mm nozzles
• DISU_Z_RSP (041284_1) Nozzle response time sensor, for all brands, for 7–9 mm nozzles, pressure approx. 2 bar, measurement range 50 … 4000 μs
• DISU_Z_PIRV.CB (041301_1) Piezo injector return valve set, Continental / Bosch (2/10 bar)
• DISU_Z01 (041285_1) Test liquid, content 5 l; USB 01_EU (130603_2) Ultrasonic cleaning basin
• Adapters for injectors
  • CRS.01 > Iveco / Cummis / Dodge / Duramax (Bosch 120- 184/ 018/ 114/ 032/ 007/ 161)
  • CRS.02 > Iveco / Cummis (Bosch 120- 125/ 070)
  • CRS.03 > KHD / Deutz (Bosch 120-067)
  • CRS.04 > Renault (Bosch 120-003)
  • CRS.05 > Fuso Trucks (Denso 6M60)
  • CRS.06 > Fuso Trucks (Bosch 6M70)
  • CRS.07 > Cummis (Cummins 4954927)
  • CRS.08 > Duramax (Denso 5730)
  • CRS.09 > John Deere (Denso 0540)
  • CRS.10 > Ford 6.4 l Power Stroke (Siemens 8C3Z-9E527-A)
  • CRS.11 > MAN (Bosch 120- 030/ 218/ 100/ 217/ 063)
  • CRS.12 > KHD / Deutz (Bosch 120-065)
  • CRS.13 > MTU (Bosch 920189903 [3894783, Y431K05210])
  • CRS.14 > Denso (Denso 0800 05C0064)
  • CRS.15 > MTU-L'Orange (L'ORANZ 934759 [VTO-G266W48B])
  • CRS.16 > Iveco (Bosch 120-054)
  • CRS.17 > MAN (Bosch 120- 044/ 053/ 045/ 162/ 098)
  • CRS.18 > Iveco (Bosch 120-157)
  • further adapters on request.